Thermolastic DET Thermolastic Tape has been specially developed to provide a highly efficient insulation medium in a simple to fit format. The product consists of a high temperature glass fibre textile bonded to a metal foil facing to provide a flexible tape with the elastic properties required to provide a snug fit and to accommodate bends.
Thermolastic tapes are applied in layers according to the temperatures involved in the application, normally 3 layers are sufficient for most diesel exhaust applications. The Thermolastic system consists of two components, inner reflective insulation layers, and a outer protective layer of self bonding tape depending on the temperature resistance required .
Thermal Inlation Of Large Diameter Diesel Exhausts World-wide, legislators are setting clear targets for the reduction of pollutant gases and particulate matter from diesel engine exhaust emissions. Despite significant advances in engine design, developments in catalytic converter and particulate filter systems, these systems appear to provide the most promising solution in meeting emission requirements.
Currently, most of the available systems are temperature dependent and research shows that heat loss from wide bore exhaust pipes can reduce the efficiency of the equipment used in exhaust gas conversion and particulate removal. Insulation is already used around converters and filter traps to enhance performance, though the exhaust pipe from the engine manifold to the catalyst can is largely ignored. The new regulations also apply to existing vehicles and will necessitate a program of retrofits, where the diversity of vehicle operating conditions will have to be taken into account, often when the vehicle is situated on another continent. Retrofits will require an easy to fit insulation kit. Variable engine load and frequent stops and starts, typically found on city buses, adversely effect the gas temperature cycles hence the catalyst equipment can become inefficient. Choosing a proven insulation system will reduce heat loss and optimize performance.
In retrofit applications exhaust pipe configurations vary from vehicle to vehicle and it is unlikely that drawings will always be available, therefore on these occasions, bespoke insulation jacketing will not be an option.The “fit all” Saveguard Thermolastic System can be the solution.t
Thermolastic Exhaust Insulation Systems The Thermolastic Wrap system comprises of two main components, an insulating layer of tape and an outer protective layer of tape. The inner layer consists of high temperature insulation material bonded to a reflective film, in a unique format that allows the tape to stretch, thereby accommodating bends and avoiding slippage when wrapped.
The outer layer consists of a self bonding, high temperature resistant elastomer that provides extra protection to the insulation layers. Flame Retardant to UL 94 V-0 . See table below for product selection.Thermolastic Insulation wrap is applied in layers according to the temperatures involved in the application, normally 3 layers. Fully illustrated fitting instructions are available with each pack. For higher temperatures it is recommended that at least one plain insulation layer is applied against the hot face with the reflective layers applied later (see fitting instructions)
Saveguard Thermolastic Insulation System Saveguard Thermolastic Tape has been specially developed to provide a highly efficient insulation medium in a simple to fit format. The product consists of a high temperature glass fibre textile bonded to a metal foil facing to provide a flexible tape with the elastic properties required to provide a snug fit and to accommodate bends.
Thermolastic tapes are applied in layers according to the temperatures involved in the application, normally 3 layers are sufficient for most diesel exhaust applications. See table on data sheet for recommendations. The Thermolastic system consists of two components, inner reflective insulation layers, and a choice of outer protective layer of self bonding tape depending on the temperature resistance required (see data sheet)There are no special tools required for installation only a tape measure, a straight edge or ruler, and a pair of scissors. These simple to follow, fully illustrated instructions are included with each pack. Heat Problems!
Exhaust Temperatures not high enough to support DPF regeneration? Fuel penalty to high on active DPF system?
• Thermolastic increases average exhaust temperature by retaining more heat, thus allowing for more passive regeneration and a lower fuel penalty.
Under hood temperatures too hot?
• Using Thermolastic to insulate piping under the hood can help reduce temperatures by up to 30%.
Sick of exhaust Blankets/Jackets?
• They never fit twice!
1.The Thermolastic solution acts as a second skin for the lifetime of your vehicle.
2.This means after fitting once there are no more hassles.
• They soak up water and actually decrease the heat in the exhaust!
1. The insulation system utilizes a state of the art self amalgamating water
proof tape. Never deal with that wet blanket ever again!
• They are so hard to find and never in stock!
1. Thermoslatic is always in stock and ready to ship!
2. Thermolastic requires no special tooling or equipment and
can be installed without removing the exhaust.
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